Organic Manure Mixer Machine
Built by Lia Makina for continuous, low‑maintenance agitation, the Organic Manure Mixer Machine handles fibrous slurry with galvanized durability. Contact us to specify and order.
Areas of Use
Technical Details
11 kW Manure Mixer
The 11 kW Organic Organic Manure Mixer Machine Machine is an ideal solution for medium-sized manure pits and biogas plants. It homogenizes the solid particles within the manure, making it easier to pump and eliminating the risk of settling. Manufactured by LİA Makina, the 11 kW organic Organic Manure Mixer Machine machine is one of the most preferred models by farmers and businesses thanks to its low energy consumption and long-lasting design.
Advantages
- Provides an energy-efficient and economical solution for medium-sized manure pits.
- Extends the life of manure pumps by preventing solid particles from settling to the bottom.
- Thanks to LİA Makine’s waterproof motor technology, maintenance requirements are minimal.
15 kW Manure Mixer
The 15 kW Organic Organic Manure Mixer Machine Machine is a powerful model that delivers high efficiency in large-capacity manure storage areas. It delivers maximum performance in biogas production and manure management by mixing solid, liquid, and gaseous phases in a balanced manner. Manufactured with LİA Makina’s robust and durable design, the 15 kW organic Organic Manure Mixer Machine machine ensures many years of trouble-free operation with ease of maintenance and energy savings.
Advantages
- With its high mixing capacity, it provides a homogeneous mixture in large manure pits.
- It increases efficiency by increasing oxygen transfer in biogas production.
- Thanks to its durable body structure, it operates flawlessly for many years, even under intensive use.
18,5 kW Manure Mixer
The 18.5 kW Organic Organic Manure Mixer Machine Machine is the ideal choice for large-scale operations and high-volume biogas tanks. It homogenizes the manure with its powerful mixing action, ensuring more efficient pump operation and ensuring uninterrupted flow throughout the plant. Manufactured with the assurance of LİA Makina, the 18.5 kW organic Organic Manure Mixer Machine machine is a long-lasting, high-performance solution thanks to its robust construction resistant to harsh operating conditions.
Advantages
- Provides maximum performance for large-scale biogas plants and high-volume pits.
- Thanks to its powerful engine capacity, it mixes even dense and viscous fertilizers effectively.
- Its robust design, produced by LİA Mechanical Engineering, is extra resistant to harsh operating conditions.
Wastewater Treatment Plants
Organic Manure Mixer Machine: Engineering Design and Material Selection
Built for abrasive, fibrous slurries, the Organic Manure Mixer Machine uses wear-resistant alloys and galvanized structures to deliver long service life. In Lia Makina’s design, the Organic Manure Mixer Machine employs a rigid S355JR frame with hot-dip galvanized protection to ISO 1461 (typical 80–100 μm zinc). Impellers are machined from special alloy steel with hardened leading edges (≈45–55 HRC), resisting sand and bedding abrasion. Each rotor is dynamically balanced to ISO 21940 G6.3 to minimize vibration on bearings and seals. Welds are executed under qualified procedures (ISO 15614-1) and inspected to EN ISO 5817, ensuring structural integrity in pits, lagoons, and digesters where corrosion, impact, and variable loading are routine.
For mid-sized plants, the LIA-GK 11 KW configuration couples an 11 kW IE3 motor to a bevel-helical reducer sized per ISO 6336. Standard supply is 400 V, 50 Hz, IP55, Class F; 460 V, 60 Hz options are available. Typical impeller diameters are 650–750 mm with 2–3 blades to optimize thrust-to-power in 8–12% TS slurries. Heavy-duty double-row spherical roller bearings carry radial loads, while a triple-seal arrangement protects the drive from slurry ingress. Mounting frames use 10–12 mm galvanized plate with reinforced gussets, enabling ±30° swivel and 0–45° tilt for targeted mixing in reception pits, digester feed tanks, or dairy lagoons.
Manufactured in Konya within an integrated ~1,000 m² facility, Lia Makina controls R&D, design, production, and planning under documented quality processes. CNC cutting, precision machining, and MIG/MAG welding are followed by dimensional checks and run-in tests before surface treatment. Material traceability (EN 10204 certificates) and galvanizing reports accompany shipments, and industrial-grade packaging protects equipment during global logistics to Europe, Asia, and the Americas.
Organic Manure Mixer Machine: Powertrain, Controls, and Process Performance
IE3 motors, heavy-duty gearboxes, and VFD control give the Organic Manure Mixer Machine stable torque in variable solids content. Using IE3 motors to IEC 60034-30-1 with VFDs compliant to EN 61800-5-1, operators regulate speed between 200–450 rpm for energy-efficient mixing. Soft-start profiles limit inrush and mechanical shock, while torque-limiting couplings protect gearsets during unexpected clogging. Control panels are built to EN 60204-1 with thermal, overload, and earth-fault protection; PLC/HMI options add recipe-based duty cycles and remote support. For biogas areas, ATEX Zone 2 configurations (2014/34/EU) can be supplied on request for motors and switchgear to reduce ignition risk.
Mechanical adaptability is equally engineered. Lia Makina’s pulley-based adjustable depth mechanism—proven on manure pumps—is adapted to bridge-mounted mixers, enabling safe immersion and angle changes from the deck without confined-space entry. Anti-wrap guards and serrated blade profiles reduce twine and fiber fouling common in livestock and green-waste streams. These features sustain homogeneous suspension, prevent surface crusting, and improve pumpability into separators, tankers, or digesters across livestock farms, wastewater headworks, and compost slurry applications.
- Installed power 7.5–30 kW; baseline model LIA-GK 11 KW for mid-size tanks.
- Electrical supply 380–415 V, 50 Hz or 440–480 V, 60 Hz; IP55/IP65 motor protection.
- Impeller 600–900 mm, 2–3 blade geometry; special alloy edges hardened ≈45–55 HRC.
- Gearbox service factor ≥1.6 with helical/bevel gears; bearings sized for L10 >50,000 h.
- Speed control 200–450 rpm with VFD; S-curve acceleration and dynamic braking.
- Corrosion protection: hot-dip galvanizing per ISO 1461; optional AISI 304/316L wet parts.
- Balance and vibration: ISO 21940 G6.3 and ISO 20816 compliance targets.
- Safety: CE to 2006/42/EC with EN ISO 12100 risk assessment and EN ISO 13857 guards.
- Mounting: bridge swivel frames, wall brackets, or submersible carriages with guide rails.
Organic Manure Mixer Machine: Compliance, Integration, and Lifecycle Support
Compliance-led design ensures the Organic Manure Mixer Machine meets EU machinery, electrical, and guarding requirements for agricultural and industrial use. Lia Makina delivers CE technical files including EC Declaration, manuals, and schematics; electrical panels are verified to EN 60204-1 and EMC Directive 2014/30/EU, with LVD 2014/35/EU considered for assemblies. Risk assessments follow EN ISO 12100, and guarding clearances reference EN ISO 13857. On request, ATEX documentation is provided for Zone 2 systems. Material and coating documentation—EN 10204 certificates and ISO 1461 galvanizing reports—support plant QA and regulatory audits.
Integration support is practical and data-driven. Our engineers tailor mixer placement, thrust direction, and duty cycles to tank geometry, solids loading, and upstream/downstream equipment such as separators, pumps, and spread tankers. Since 2016, Lia Makina has supplied durable, low-maintenance solutions to 200+ farms and industries across Asia, 50+ locations in Europe, and 45+ shipments across the Americas—including Azerbaijan, Uzbekistan, Greece, Bulgaria, Iraq, France, Germany, Ukraine, Russia, Egypt, Algeria, Saudi Arabia, United Arab Emirates, Iran, and Afghanistan. Global shipping includes full customs documentation, climate-protected warehousing, and robust packaging for long-haul transit.
Built on 15+ years of engineering leadership, Lia Makina provides custom power configurations, control panels, spares, and remote/on-site assistance so the Organic Manure Mixer Machine sustains uniform rheology with minimal downtime. Whether in livestock barns, biogas digesters, wastewater equalization basins, or compost slurry pits, this manure mixing equipment delivers consistent, verifiable results. For technical sizing of an Organic Manure Mixer Machine, share tank drawings, solids data, and utility specs to receive a configuration matched to performance and lifecycle cost targets.
Biogas Facilities
- Provides a mixture of solids, liquids, and gases in fermentation tanks.
- Increases gas production and contributes to efficient biogas formation.
- Ensures a balanced distribution of temperature and nutrients.
Agriculture and Livestock
- Provides a homogeneous mixture of solids and liquids in manure pits.
- Prevents solids from settling to the bottom.
- Makes transportation easier when used with manure pumps.
Food and Beverage Industry
- For mixing materials in large liquid tanks.
- Liquid mixing in the sugar, yeast, beverage, and dairy industries.
- Olive pomace
Chemistry and Industrial Processes
- In reactors and mixing tanks.
- Paint, chemical solutions, acidic and basic liquids.
Fish Farms and Aquaculture
- Provides water circulation in ponds.
- Increases oxygen levels.
- Contributes to a healthier life for fish.
Energy and Environment Sector
- Cooling water mixing in power plants.
Product Features &
Technical Advantages
Raw Fertilizer Mixing Ability
Submersible mixer that can mix raw manure pool
High Performance Engine
Propeller speed: 280 rpm, 2 Blades
System Working in Liquid
The engine and specially designed transmission run completely in liquid.
Mechanical Seal System
It provides sealing with a specially designed mechanical seal.
Temperature Sensor and Liquid Leak Sensor
Thanks to the heat and liquid leakage thermal, the engine will stop working even in long runs.
High Strength with Cast Body
Mixer body cast iron body
FAQ
In which areas can manure mixers be used?
Manure mixers can be used in many areas such as biogas tanks, manure pits, sedimentation pools, wastewater treatment plants, olive pomace processing and sesame factories.
How does a manure mixer contribute to biogas production?
Mixers increase the efficiency of biogas production and prevent sedimentation by homogenizing the solid, liquid and gas phases in the tank.
What is the advantage of using a manure mixer in sedimentation tanks?
It prevents solid particles from settling at the bottom of sedimentation tanks, keeping the water cleaner and helping the system to operate more efficiently.
Do manure mixers save energy?
Yes, it saves farmers and facilities money on energy costs by providing effective mixing at high volumes with low energy consumption.
Why is the use of mixers important in wastewater treatment plants?
By increasing oxygen transfer, it enables microorganisms to work more efficiently in biological processes and improves the quality of treatment.
What tank sizes can manure mixers be used in?
LİA Makina fertilizer mixers can be flexibly used in tanks of varying sizes and depths. Models can be adapted to suit the specific needs of the facility.
What maintenance requirements do fertilizer mixers require?
Thanks to its waterproof motor and modular structure, maintenance times are short. With regular checks, it will operate smoothly for many years.
What benefits does a mixer provide in olive pomace and sesame factories?
It contributes to a more stable and higher quality production process by ensuring homogeneous distribution of dense and viscous products.
What is the lifespan of fertilizer mixers?
The mixers produced by LİA Makine are long-lasting and can be used safely for years thanks to their design resistant to harsh working conditions.
Why should LIA Makina be preferred when buying a fertilizer mixer?
With its experience and engineering power, LİA Makine offers fertilizer mixer solutions that are suitable for all areas, energy-efficient, durable and easy to maintain.
